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Types of Cookies & Biscuits

Cookies Production Line Guide: Types of Biscuits & Machines Required

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Cookies are the most common snack for us—universally loved, endlessly customizable, and always satisfying. From a quick coffee companion to a lunchbox essential, cookies have secured their place in snack culture around the globe. Whether you prefer them soft and gooey, crisp and buttery, or filled with cream, there’s a type of cookie for every craving—and a machine that makes it possible.

So today, we will talk about the cookies production.

Types of Cookies & Biscuits—and What Machines You’ll Need

Each type of biscuit has unique dough characteristics, baking requirements, and forming techniques. Here’s a closer look:

1. Wire-Cut Cookies (Soft & Chunky Types)

Examples: Chocolate chip cookies, oatmeal raisin, butter cookies
Texture: Soft or chewy
Dough Type: Sticky and soft dough, often containing inclusions (chips, nuts, etc.)

✅ Machines Needed:

  • Dough Mixer: For uniform mixing of soft dough.
  • Wire-Cut Cookie Machine: Cuts and drops dough through a wire, forming even-sized pieces.
  • Tunnel Oven: Continuous baking with controlled temperature zones.
  • Cooling Conveyor: Prevents warping and ensures proper cooling.
  • Packaging Machine: For flow wrapping or tray packing.

🔧 Pro Tip: Look for a cookie depositor with adjustable nozzles for different shapes and sizes.

2. Rotary Moulded Cookies (Crunchy Butter Biscuits)

Examples: Digestive biscuits, shortbread, Marie biscuits
Texture: Crisp and dry
Dough Type: Hard, non-sticky dough

✅ Machines Needed:

  • Horizontal Dough Mixer or Planetary Mixer: For stiff, low-moisture dough.
  • Rotary Moulding Machine: Presses dough into engraved molds for shape and texture.
  • Biscuit Baking Oven: Gas or electric tunnel oven with adjustable heat zones.
  • Oil Sprayer (optional): Adds a glossy finish post-baking.
  • Stacking & Packaging Line: For neat stacking and fast wrapping.

🛠 Did You Know? Rotary moulders can create ornate surface patterns on biscuits—perfect for branding!

3. Sandwich Biscuits (Cream-Filled)

Examples: Oreo-style cookies, custard creams, lemon-filled biscuits
Texture: Crunchy shells with creamy filling
Dough Type: Similar to rotary biscuits, but combined post-baking

✅ Machines Needed:

  • Cookie Forming Line (Rotary Moulder or Wire Cut): For producing top and bottom shells.
  • Cream Spreader/Sandwiching Machine: Automatically injects cream and aligns the biscuits.
  • Cooling Tunnel: Stabilizes the cream before packing.
  • Flow Wrap Packaging Machine: Maintains hygiene and extends shelf life.

🎯 Bonus: Add chocolate enrobers or drizzle lines to create deluxe sandwich cookies.

4. Deposited Cookies (Fancy Shapes or Swirls)

Examples: Piped butter cookies, Linzer cookies, almond swirl
Texture: Light and buttery
Dough Type: Soft and pipeable

✅ Machines Needed:

  • Dough Depositor Machine: Deposits soft dough directly onto trays in customizable shapes.
  • Rotary Rack Oven or Tunnel Oven: Depending on your production scale.
  • Tray Cooling System: Trays pass through cooling conveyors or spiral coolers.
  • Decorating Machine (Optional): For chocolate drizzle, nuts, or sugar sprinkles.

🌈 Creative Edge: Some depositors come with dual hoppers—perfect for two-tone cookies!

5. Sheeted & Laminated Biscuits (Crackers or Flaky Biscuits)

Examples: Cream crackers, soda biscuits, puff-style snacks
Texture: Light, crispy, multi-layered
Dough Type: Laminated dough with resting time

✅ Machines Needed:

  • Laminator & Sheeter: Rolls and folds dough into thin layers.
  • Cutting & Docking Machine: Cuts shapes and docks holes to prevent puffing.
  • Salt/Sugar Sprinkler (Optional): Adds flavor before baking.
  • Tunnel Oven: For consistent, fast baking at scale.
  • Cooling & Packing Line: Automated stacking and wrapping.

⚙️ Industrial Level: These lines are often used in large-scale cracker manufacturing.

Overview Table: Biscuit Types & Machines Needed

Biscuit TypeDough TypeKey Machines
Wire-CutSoft, stickyDough Mixer, Wire-Cut Machine, Oven, Cooling, Packaging
Rotary MouldedFirm, dryMixer, Rotary Moulder, Oven, Stacker, Packaging
Sandwich BiscuitsFirm, dryForming Line, Cream Filler, Cooling Tunnel, Packaging
Deposited CookiesSoft, pipeableDough Depositor, Oven, Cooler, Optional Decorating Machine
Sheeted CrackersLaminatedSheeter, Laminator, Cutter, Oven, Cooling Line, Packaging

Scaling Production: Complete Cookies Production Line

If you’re producing multiple types of cookies, investing in a modular cookies production line is a game-changer. These systems can:

  • Handle multiple dough types
  • Switch between wire-cut and deposited modes
  • Automate baking, cooling, and packing
  • Ensure consistent quality at high output

Common Customizations Include:

  • Touchscreen controls for recipe management
  • Quick-change molds and nozzles
  • Servo motors for high-speed precision
  • Integration with quality control systems

Why Invest in Automated Cookie Machines?

Here’s what automation brings to the (cookie) table:

  • Higher Efficiency: Save time and reduce manual labor
  • Consistent Quality: Every batch, every biscuit—uniform and professional
  • Cost Savings: Less waste, optimized ingredients, fewer returns
  • Scalability: Easily increase output as demand grows

Final Thoughts: Choose the Right Biscuit Machinery

Whether you’re crafting buttery shortbread, cream-filled chocolate sandwiches, or artisanal swirled cookies, your production success starts with the right machines. Choose a reliable manufacturer that offers tailored solutions, after-sales service, and the ability to scale with your business.

🛒 Looking for top-quality cookie machines? Contact FoodLine today for customized solutions and turnkey biscuit production lines.

🔍 FAQs About Cookies Production Lines

1. What is the most versatile cookie machine?

A multifunctional cookie depositor can handle various dough types and shapes, making it ideal for diversified production.

2. Can one machine produce both soft and hard cookies?

Some high-end machines offer adjustable settings for dough texture and baking profiles, allowing for multiple biscuit types.

3. How much does a cookie production line cost?

Prices range from $10,000 for a small depositor setup to over $100,000 for a fully automated, multi-functional line.

4. Can these machines handle gluten-free or vegan dough?

Yes, with the right settings and materials, most cookie machines can process alternative doughs like gluten-free, vegan, or keto-friendly options.